Technical characteristics and certifications of bearings

UMBRAGROUP: The Italian Manufacturer of industrial bearings for 50 years

MATERIALS

Premium quality, on par with the main brands, ensured by the best European suppliers, in compliance with the highest international quality standards (ISO 683-17):

  • 100Cr6
  • 100CrMnSi6-4
  • 100CrMo7-3
  • 100CrMo7

Traceability of the raw material up to casting (3.1 certificates).

Use of forgers specialized in the sector (Hot-rolling technology).

Optional: Possibility of using materials optimized according to the application (Remediation: 100Cr6A; Cementation: SAE4320, SAE3311, SAE8620; Stainless: Cronidur 30, M50, AISI440C ...). 

Our special processes meet the highest standards of quality and performance.

CONTROLS

  • Quality assured thanks to capillary dimensional checks in line.
  • Quality of incoming materials constantly checked (Advanced Incoming inspection).
  • 2nd and 3rd level personnel for NDT checks.
  • State-of-the-art control tools specific for bearings (CMM, roundness gauges, profilometers, roughness gauges ...).

Optional Controls:

  • Specialized NDT controls (Nital attack, Metalloscope, Ultrasound). 
  • Specialized laboratory technological controls (Metallography, Micro-hardness, Chemical analysis…). 
  • Dimensional reports on request.

Optional Certifications:

  • CoC
  • FAI
  • PPAP

PRODUCTION PROCESS

  • Constant control of environmental and cleaning parameters.
  • Complete, high-tech machinery.
  • Continuous research into new production technologies (testing wheels, diamonds, tools,…).
  • Organization of production processes based on LEAN and Six Sigma logic.
  • Continuous monitoring of process capabilities (Cp, Cpk).
  • Scheduled and predictive maintenance of the plants.

COMPONENTS

Spheres:

  • Production at the Umbra group plant in Eltmann Germany, the heart of the bearing industry for decades.
  • Procurement according to more stringent internal regulations than international standards (ISO 3290).

Rollers:

  • Carefully selected premium suppliers.
  • Adhering to the most stringent international standards (DIN 5402-1).
  • On request: profiles optimized according to the application.

Cages:

  • Design and construction of cages in brass, steel, bakelized fabric, polyamide, designed to ensure the best performance.
  • On request: cages optimized according to the application.

Seals:

  • On request: study and design of sealing systems against contamination in the most severe environments.
CHOOSE THE LUBRICATION FOR YOUR BEARINGS
With high performance greases

UMBRAGROUP collaborates with the main European producers to define the best technical solution to supply customers with high- performance greases.

Fat-free standard

Grease-free standard supply as "best practice" for bearings in our product range dimensions.

ADDITIONAL ADVANTAGES

DESIGN
  • Ability to design products based on the customer’s request, with a dedicated team.
  • FEM analysis capability, standard life calculation, search for optimized solutions.
TECHNICAL SUPPORT
  • Ability to provide technical support on both the product and the process.
  • Support for product selection and the best installation architecture.
  • Ability to support the customer in product development with dedicated tests.
CERTIFICATIONS
  • Compliance with environmental and anti-pollution regulations.
  • "Eco-sustainability" 14001.
  • Management according to ISO 9001.

Contact us for more info

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